Stackable Planetary Gear Mechanism (Reducer)

by otvinta3d

Printable files (8)

  • stl

    washer.stl

    21 Ko · 26 544 downloads

  • stl

    carrier.stl

    326 Ko · 26 568 downloads

  • stl

    planet.stl

    390 Ko · 26 563 downloads

  • stl

    shaft.stl

    490 Ko · 26 572 downloads

  • stl

    front.stl

    963 Ko · 26 568 downloads

  • stl

    ring.stl

    1.2 Mo · 26 501 downloads

  • stl

    handle.stl

    1.3 Mo · 26 399 downloads

  • stl

    sun.stl

    374 Ko · 24 548 downloads

Description

This is a fully functional hand-cranked model of a multi-stage planetary reducer. The photos and video show this model with 3 stages. Each stage has a gear ratio of 1:6, so the overall gear ratio of a 3-stage reducer is 1:216.

The design allows for an unlimited number of stages. However, for a hand-cranked model, the practical limit is 3 stages. Even with feverish cranking, the output shaft barely moves.

You need to print:

--- PER MODEL---
1 front
1 handle
1 shaft

--- PER STAGE---
1 ring
3 planets
1 carrier
1 sun
6 washers

Hardware:
2 Metric countersunk Phillips-head M3-12 screws PER MODEL
2 Metric countersunk Phillips-head M3-12 screws, and 2 Metric M3 nuts PER STAGE

Assembly Instructions:

Attach sun to the bottom side of carrier with two Phillips-head M2-12 screws and two M2 nuts (available cheaply on eBay.) The hexagonal holes in the sun should be pointing outwards.

Mount 3 planets onto carrier, secure each with a washer.

Insert the carrier with the planets and sun on them into ring. The sun goes in first.

Attach ring to front (for stage 1) or to previously installed ring (for stages 2, 3, etc.) The sun needs to be pushed hard into the following stage's planets.

Secure the ring with three washers.

Once all stages are assembled, insert shaft through the hole in front. Push hard.

Attach handle to shaft and secure with two M3-12 screws.

Enjoy!

https://youtu.be/T9wcAof-t60